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Case Studies / Energy

Case Study: Custom Enclosure Design for Level 2 EV Chargers

As the electric vehicle (EV) market expands rapidly, infrastructure providers need hardware that is not only robust but also visually distinct to stand out in a crowded marketplace. A client in the clean energy space needed mechanical engineering support to bring a new charging station concept to life.

A sleek, custom-designed hardware enclosure for a Level 2 Electric Vehicle (EV) charger, capable of both wall and pedestal mounting.

To maintain strict client confidentiality, the imagery featured in this case study is AI-generated and serves for illustrative purposes only.

The Challenge

The core objective for this project was to design a custom enclosure for a Level 2 EV charger. The client needed a highly versatile mechanical housing that could accommodate varying internal hardware requirements while maintaining a cohesive external appearance across their product line.

The Engineering Solution

RLA Engineering led the mechanical product development to deliver a highly adaptable hardware solution. We successfully designed an enclosure that supported multiple EV charger SKUs and could be flexibly deployed as either wall or pedestal mounted units. This modular mechanical design allowed the client to streamline their manufacturing process while addressing distinct installation environments.